www.rubbermaidparts.com Opening: Revitalize Your Rubbermaid Shed with DIY Replacement Parts Is your trusty Rubbermaid shed showing its age? Don't despair! Many replacement parts can be easily made at home, saving you money and extending the life of your storage solution. This guide will walk you through creating common replacement parts, focusing on hinges, latches, and potentially patching small cracks. This avoids the need to purchase a whole new shed.
Step 1: Assess the Damage and Identify the Needed Parts Carefully inspect your shed. Determine precisely which parts are broken or missing. Common culprits include hinges on the doors, latches to keep the doors closed, and small cracks in the plastic walls or roof. Take detailed pictures and measurements of the damaged areas, as this will be crucial for creating accurate replacements. Note the specific Rubbermaid model if possible, as this might influence the repair approach.
Step 2: Gather Materials and Tools The materials you'll need depend on the specific part you're replacing. Here are some common materials and tools:
- For Hinges: Thick plastic sheeting (HDPE or polypropylene are good choices), metal screws (stainless steel recommended for weather resistance), washers, nuts.
- For Latches: Similar plastic sheeting, small metal rod or dowel, bungee cord (optional), screws, washers, nuts.
- For Crack Repair: Plastic filler specifically designed for plastics (read instructions carefully), sandpaper (various grits), cleaning solution (isopropyl alcohol), plastic sheeting scrap.
- Drill with various drill bits
- Screwdrivers
- Saw (hacksaw or jigsaw)
- Sandpaper block
- Measuring tape
- Pencil or marker
- Clamps
- Heat gun (for plastic welding, optional but recommended for crack repair)
Step 3: Creating Replacement Hinges 1. Measure and Cut the Plastic: Based on your initial measurements, cut two pieces of plastic sheeting to the appropriate size and shape for each hinge. Ensure the pieces are slightly larger than the original hinges to allow for adjustments. 2. Drill Pilot Holes: Use the original hinges as a template, or carefully measure and mark the locations for the screw holes on your new plastic pieces. Drill pilot holes slightly smaller than the diameter of your screws. 3. Attach the Hinges: Align the new plastic hinges with the door and shed frame. Secure them in place using screws, washers, and nuts. Use washers to prevent the screws from pulling through the plastic. 4. Test the Movement: Open and close the door to test the hinge's functionality. Make any necessary adjustments, such as tightening screws or slightly enlarging the screw holes if the door is binding.
Step 4: Building a Replacement Latch 1. Design the Latch: The latch design will depend on the original latch mechanism. A simple latch can be made by creating a plastic hook that rotates to catch on a metal rod or dowel. 2. Cut and Shape the Plastic: Cut a piece of plastic sheeting to the shape of the latch. You can use a saw or jigsaw to create the hook shape. 3. Drill Holes: Drill a hole through the latch for the metal rod or dowel to pass through, allowing it to rotate. Drill additional holes for mounting the latch to the shed door. 4. Install the Latch: Secure the latch to the shed door using screws and washers. Install the metal rod or dowel through the latch. 5. Add a Catch: On the shed frame, install a small piece of plastic or metal that the latch hook can catch on. You can also use a bungee cord attached to the door and frame to provide tension and keep the latch closed.
Step 5: Repairing Cracks in the Shed 1. Clean the Area: Thoroughly clean the area around the crack with isopropyl alcohol to remove dirt, grease, and debris. 2. Sand the Edges: Lightly sand the edges of the crack to create a rough surface for the plastic filler to adhere to. 3. Apply Plastic Filler: Follow the manufacturer's instructions for applying the plastic filler. Fill the crack completely and slightly overfill it, as the filler may shrink as it dries. 4. Smooth the Filler: Use a spatula or similar tool to smooth the filler and blend it with the surrounding plastic. 5. Sand and Finish: Once the filler is completely dry, sand it smooth using progressively finer grits of sandpaper. Start with a coarser grit to remove any excess filler and then move to a finer grit to create a smooth finish. 6. (Optional) Plastic Welding: If you have a heat gun specifically designed for plastic welding and the plastic of your shed is compatible, you can melt the edges of the crack together for a stronger repair before applying filler. Be careful not to overheat the plastic. Practice on a scrap piece first.
Conclusion: Extending the Life of Your Shed By following these steps, you can create durable and functional replacement parts for your Rubbermaid shed. Regularly inspect your shed for signs of wear and tear and address any issues promptly. These DIY repairs will not only save you money but also extend the life of your shed, keeping your belongings safe and dry for years to come. Remember to always prioritize safety when using tools and working with materials.
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